Friday, 30 March 2012

Moving up in the world

Was looking around the internet as i do
and i have only recently found that
i am a part of one of my lecturers
Kate Williams blog so i thought i would return the 
favour.
 
For anyone intrested in some really
cool bits of jewellary or the thoughts of a 
mad woman.
 
 http://kswjewellery.typepad.com/kswjewellery/

Easter Hoildays

As i said before its easter hoildays
as im posting this so three weeks off.
Went round the forge eariler to get some
tools and it was quite a sad affair with
no students in the forge.





Managed to find one student, Sian a 
second year BA was working for most of the day
all on her lonesome. Now thats some 
real dedication to the skills.



Heres that video of Will gas cutting
i mentioned.

Posts will few and far for the next
three weeks, i might put some in when i go
back to Ridgeway Forge never do know.

If not well come back in three weeks 
for the ramblings will continue.
 

Fabrication Friday

Today was our last day of Fabrication
workshop before the easter hoildays.
Found myself with the camera out again 
documenting people as they were up to 
little bits and bobs


James was as usual found in the grinding
bay, i do wonder whether he prefers
grinding to blacksmithing?



The Captain was as always hard at work
putting wheels on his tool box and gas welding up
his exhaust for his car.
Will get some nice pictures of the tool box when its done.


Hard at work on his anvil,
Will did some gas cutting which i managed to get
a short video of. Some poor cutting but
the torch had been put on its last 
legs.


And this is what i was upto all day, 
just doing a few nice spot welds and
polishing it up. My mum has been nagging me for
weeks to make her one so finally got round to 
making it.

Wednesday, 28 March 2012

POWER HAMMER TIME

As i showed you before we got on the 
Massey this week and it has been all out
on the power hammer.

Got a few videos of the team on the Massey
showing abit of nice skills then me and the
Captain using some tooling on it.

And the final video is me on the
Blacker thought id finally try it.




 

Tuesday, 27 March 2012

Induction into the Massey

Today we got inducted into the Massey 
power hammer, a beutifiul piece of kit.

Rare as it is i have a video of me on the power hammer
today


Bit poor video because of Joe inexperince
with my camera but a nice video all the same.

Saturday, 24 March 2012

Yet more power hammers

After my first video on a crazy power
hammer, i keep getting new videos
every week of mad stuff on youtube.

Here are two of my faveriotes

I know its is techincally not a power
hammer its a dead drop hammer but no one can
denie that isnt awesome.

And the second this crazy big hammer,
i dont know what the guy is making but
rather him than me with his fingers that 
close to those jaws.

Captains new tool box

Fabrication was abit slow this week
so i inleasted my help to the captain
as he is makes himself a new tool box.



 It was mostly just wrapping sheet metal
around an existing frame Captain had found
but it is coming together quite nicely.
Finished pictures coming next friday.

Case Hardening

To go quite nicely with my scrolling plyer
guide i thought i would bang up a
demostration we got a while ago on
Case Hardening steel.

Mild steel has a carbon content of about 0.15 to
0.13 if you need to raise that on tools 
you can add a carbon rich powder like casenite
to the metal which can send the carbon
content up to 1.2 to 1.4

In the old days to apply a carbon skin to metal, bars were
packed into clay and stuffed with carbon rich powder,
usually made up of ground down bone and horse hooves.
They were baked for around a week to 
become really hard.

This process did leave large blisters on the surface
of the metal where the carbon powder was thicker,
this process lead to the carbon rich steel
being called Blister steel.

In this case we will just be applying to the
scrolling plyer nib ends.
  1. heat the nib end of your scrolling plyers right up to an orange heat
  2. apply the caseite evenly across all of the heated area
  3. place back in the fire to melt over the surface
  4. repeat two or three times to get a good surface over the tongs
  5. Finally quench them off, there should be a great crack to show you have done it properly.
Do all this correct
and you should have steel tougher than
Adrian himself

Scrolling Plyers

This week we were tasked to make up a set
of scrolling plyers.

Here is a short guide to making them.

  1. Start with two sections of 20 by 12 mm stock.
  2. The first part is to a 30 mm set down on the edge of the anvil, hammer half on half off and set it down till it is a square section on the end
  3. Set it down on a 45 degree angle much the same as any other tongs
  4. Now take it down on this angle to about 9 or 8 mm materail thickness, its only very small.
  5. For the hinge plate leave about 30mm of materail to make it up, we will be using the bick to to put a full radious into the back of the hinge plate. Hammer half on half off to get a good set down into the back of the hinge plate.
  6. We will be using the power hammer to draw out the reins, im hoping to have a video on start up and good power hammer techinque by end of next week.
  7. And finally for the hinge plate we will be drilling it so that no metal is lost through punching it.

After that simple rivet up and you have yourself a nice
pair of scrolling plyers.

 This was the pair i made before i had this demostration,
sort of made it up as i went, they work fine just look
fuck ugly.

Saturday, 17 March 2012

Anvil Season

This week in the fabrication shop
people were given the chance to start cutting 
up rail way iron and start makign themselves some
little anvils for at home.

Ive got pictures of a few anvils to
show off.


 The first one we have is the Tong king himselves anvil,
he got great shape on the gas cutter and the bick is coming
together fine i think this one will turn out to be quite
good with alot more grinding and welding.

Next up is the Student of the Anvil, 
I got a few videos of him gas cutting to show the 
techinques of how to get it started.




Looking alright just a very
short bick on this one.

Last but no where near the least we have
Joe's anvil.





 The first to be finished out of the group,
true he had alot of the work done for him because
he took someones from last year they didnt
finish but still a mighty fine looking anvil.

I didn't do one myself as ive got a little
anvil at home i got from a school so would be
a waste of the steel to bang one up.
 Might do some gas cutting soon though,
 looked alot of fun

Wednesday, 14 March 2012

Will on the Linisher


A quick video of will on the linisher,
dont know if i spelt that right or not.

Been a little slack on here latley been doing 
some sketchbook work and not so much tech stuff.
But not to dispair there will be a few posts coming 
near the end of the week

Wednesday, 7 March 2012

More crazy power hammers

was looking around the web and 
i found a video of one of these tiny 25lb
power hammers.
As you can see from the video it might be 
small but it is no where near useless

Tuesday, 6 March 2012

Question Time

Another one here for the fans just
answering some questions.
Michealkeaton66 sent me a lovley email
asking to see Adrian so...

 This is Adrian Legge, the cheif of
our little blacksmithing tribe.

Another queston i kinda want to answer
because im a bit of a show off like that is
from BSforlife asking to see my hammers.

 This is my faveriote hammer that i always go to,
its a standard 2 pound ball pein hammer that i
got given by my dad as soon as i started smithing.
Love this hammer.

 This are my little hammers, wont lie they are the
least used of the bunch because there only
really there for when i need a smaller face.
The one up the center i often use for fire welding
because its so light you cant really squash the metal.

 This is Alison, my 4 pound club hammer.
I use this for driving punches and just
slapping bigger stock.

 This is my little rawhide mallet, Thor.
I bought this new when i first started smithing
and its took so some serious wear but still a 
real buety to use.


 These are a few of my other hammers, i have been
given these over my time as a smith sort of use them
every now and again for very obsecure tasks.
Got a fair few more than this at my house but
post would be far too long taking pictures of them.
So these are the ones in my tool box.

Thanks for the fan mail people,
if anyone else wants to send in any questions 
my email is Cakegod700@gmail.com.
Il try and answer my best.

Sunday, 4 March 2012

Making a Round Punch

As a smithing striking exercise we
first made a round punch.

Its a very simple process you just need to 
get yourself a nice piece of tool steel something 
like EN9.

The trouble with using a tool steel with
a high carbon, is you cant get it above
a low yellow colour. 
  1. The first point to do using the striker is to knock it down into a long square taper.
  2. Using a flatter knock it down into a smooth taper, then changing to the striker again knock off the corers making it down into an octagon.
  3. Using the hand hammer, knock the corners off again then again to make it down in a smooth surface all the way round.
  4. Now work on the other end and bull nose it off to make it nice and smooth for punching.
  5. Now your done with the punch, get it nice and hot then bring it out and have it a friend rotate it while bring the rasp up and down of it to give really smooth sides.